Ningbo (P&M) Plastic Metal Products Co., Ltd. has 17 years of mold manufacturing technology and can customize alphabet telephone moulding. We provide professional customized alphabet telephone mold services, and we are a professional alphabet telephone mold manufacturer. We have sufficient experience in selecting product raw materials and mold materials. In the process of customizing alphabet telephone molds, our factory can provide one-stop service. We have design and production capabilities related to alphabet telephones, such as: CAD design, mold manufacturing, injection molding, plastic product production, assembly and other technologies.
In addition, our company has established cooperative relationships with plastic raw material suppliers, printing manufacturers, etc. to ensure the supply of raw materials and printing quality. Through our rich experience and perfect supply chain, our company can provide customers with high-quality customized alphabet telephone products to meet their specific needs. At the same time, we have 10 years of professional foreign trade service experience, understand the foreign trade process, and better serve our customers. For alphabet telephone products, we can make corresponding plastic parts, which is mainly done through injection molds.
The production of letter telephone molds is a complex process involving industrial design, mold design and manufacturing.
1. Preparation
Requirement analysis: Clarify the function, appearance and size requirements of the letter telephone. Determine the purpose of the mold (such as injection molding, die casting, etc.).
Material selection: Choose suitable mold materials according to product requirements, such as steel (such as P20, H13) or aluminum alloy. For plastic materials, choose plastic materials with appropriate hardness and function, such as V0 grade flame retardant ABS materials, etc.
Design software: Use professional design software (such as AutoCAD, SolidWorks, UG) for 3D modeling and mold design.
2. Mold design
Parting surface design: Determine the parting surface of the mold to ensure that the product can be demolded smoothly.
Cavity and core design: Design the cavity (external shape of the product) and core (internal shape of the product) according to the 3D model of the letter telephone.
Gating system design: Design runners, gates and cold wells to ensure that the material fills the cavity evenly.
Cooling system design: Design cooling water circuits, control mold temperature, and improve production efficiency.
Ejector system design: Design ejector mechanisms such as ejector pins and ejector plates to ensure smooth demolding of products.
3.Mold manufacturing
Processing equipment: Use CNC machine tools, electrospark machining (EDM) and other equipment for precision processing.
Processing technology: Rough processing: initial molding and removal of excess material.
Fine processing: fine grinding to ensure dimensional accuracy and surface quality.
Heat treatment: Quenching, tempering and other heat treatments are performed on the mold to improve hardness and wear resistance.
Surface treatment: Polishing, chrome plating and other surface treatments are performed to improve mold life and product surface quality.
4.Mold trial and debugging
Mold trial: Use injection molding machine or die casting machine to test the mold and check the molding of the product.
Debugging: Adjust mold parameters (such as temperature, pressure, speed) to optimize product quality.
Problem solving: Modify the mold for problems found in the trial mold (such as flash, shrinkage, deformation).
5. Selection of mold runner system
Cold runner: cheap, suitable for small quantity products, with material handles and waste of raw materials.
Hot runner: improve production efficiency and product quality, hot runner is expensive, suitable for large quantity products.
(We will choose the best runner system based on budget requirements and product design)
We are a alphabet telephone mold manufacturer, providing high-quality alphabet telephone mold manufacturing. As long as you want to customize/develop alphabet telephone products, you can find us. We have professional injection mold design and mature manufacturing technology, providing you with one-stop service, from product design-mold making-product production-product packaging-product transportation, we can help you in every link.
As long as you come to us, we will provide you with the ultimate service and satisfy you in terms of product quality, production time, information dialogue, etc.
Product Name |
Alphabet Telephone Moulding |
Pls provide |
2D, 3D, samples, or the size of the multi-angle pictures |
Mould Time |
20-35 Days |
Product time |
7-15 Days |
Mould precision |
+/-0.01mm |
Mould life |
50-100 million shots |
Producing Process |
Audit drawings - mold flow analysis - design validation - Custom Materials - mold processing - core processing - electrode machining - Runner system processing - parts processing and procurement - machining acceptance - cavity surface treatment process - complex mode Die - The entire mold surface coating - Mounting plate - mold sample - sample test - sending samples |
Mould cavity |
One cavity, multi-cavity or same different products be made together |
Mould material |
P20,2738,2344,718,S136,8407,NAK80,SKD61,H13 |
Runner system |
Hot runner and cold runner |
Base material |
P20,2738,2344,718,S136,8407,NAK80,SKD61,H13 |
Finish |
Pitting the word, mirror finish, matte surface, striae |
Standard |
HASCO, DME or dependent upon |
Main technology |
Milling, grinding, CNC, EDM, wire cutting, carving, EDM, lathes, surface Finish, etc. |
Software |
CAD,PRO-E,UG Design Time: 1-3 days (normal circumstances) |
Product material |
ABS,PP,PC,PA6,PA66,TPU,POM,PBT,PVC,HIPS,PMMA,TPE,PC/ABS,TPV,TPO,TPR,EVA,HDPE,LDPE,CPVC,PVDF,PPSU.PPS. |
Quality system |
ISO9001:2008 |
Establish time |
20days |
Equipment |
CNC,EDM,Cutting off Machine,plastic machinery,etc plastic suitcase mould zhe jiang |
We are Custom Plastic Mold factory. Our factory is plastic injection mold maker. we has 17 years of experience in professional custom plastic mold and 10 years of foreign trade experience. We are custom Plastic Mold supplier. We can provide custom Plastic Mold service. Our factory can make the Injection molded plastic parts, and the quality of the products will satisfy you.
We have more than 50 high-end machines and hundreds of engineers and designers. We can provide one-stop service, from product design - mold making - product production - product packaging - transportation. We have a complete production chain. We can meet all your requirements.
Professional custom mold service, Plastic mold design and manufacturing .plastic product production, product design, mold design, blow mold customization, rotational mold customization, die-casting mold customization. 3D printing services, CNC manufacturing services, product packaging, customized packaging, shipping services.
We always adhere to the principles of quality first and time first. While providing customers with the highest quality products, try to maximize the production efficiency and shorten production time. We are proud to tell every customer that our company has not lost any customer since its establishment.If there is a problem with the product, we will seek a solution actively and take responsibility to the end.
Q1: Are you trading company or manufacturer ?
A: We are manufacturers.
Q2. When can I get the quotation?
A: We usually quote within 2 days after we get your inquiry.
If you are very urgent, please call us or tell us in your email so that we can quote for you first.
Q3. How long is the lead-time for mold?
A: It all depends on the products' size and complexity. Normally, the lead time is 25 days.
Q4. I have no 3D drawing, how should I start the new project?
A: You can supply us a molding sample, we will help you finish the 3D drawing design.
Q5. Before shipment, how to make sure the products quality?
A: If you don't come to our factory and also don't have the third party for inspection, we will be as your inspection worker.
We will supply you a video for production process detail include process report, products size structure and surface detail, packing detail and so on.
Q6. What is your payment terms?
A: Mold Payment: 40% deposit by T/T in advance, 30% second mold payment before sending out the first trial samples, 30% mold balance after you agree the final samples.
B:Production Payment: 50% deposit in advance, 50% before sending out the final goods.
Q7: How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive price to ensure our customers benefit for best quality products.
2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.